課(ke)程描述INTRODUCTION
設備狀態監測與預防性維修公開課
日程安排SCHEDULE
課程大綱Syllabus
設備狀態監測與預防性維修公開課
課程目標
.了解做為一名現代企業的現場設備管理者和維修維護人員所應該具備的設備管理維護理念, 以及現場管理者所應了解相關的 設備管理體系
.掌握作為設備預防性維修的工作源頭 – 設備點檢管理,通過對設備不同時期的狀態,通過點檢的周期合理設定,點檢管理架構、人員職責、點檢方法、點檢管理規范,提前發現潛在設備故障,才能提前合理安排維修時機,*程度的降低設備成本,減少損失性故障,提升設備運轉效率。
.了解作為現場管理者所應具備的對于設備維護修理的設備預防性維修基礎知識內容, 正確理解不同設備故障類型與維修方式的*匹配,現代企業中設備管理的相關 設備管理技巧, 明確自身 設備管理職責, 以及如何在現場管理中如何運用.
.展示現場設備預防性維修活動開展后取得的現場改善效果, 以及介紹設備預防性管理活動順利開展流程與方法, 相關人員所必須具備的一些設備管理或現場管理的輔助技能和知識.明確只有提高員工的素質,才能提高設備的素質, 而最終提高企業素質,這個設備規范維護的最終目標 。同時,使企業也能夠獲得由現場生產的逐步改善所帶來的效益,真正做到企業與員工“雙贏”(win win).
授課對象
企(qi)業內(nei)部(bu)生產設(she)(she)備(bei)(bei)管理(li)的管理(li)人(ren)員(工程設(she)(she)備(bei)(bei)總經理(li),生產經理(li), 設(she)(she)備(bei)(bei)經理(li); 生產主(zhu)管 設(she)(she)備(bei)(bei)主(zhu)管領班和(he)班組長; 設(she)(she)備(bei)(bei)工程師和(he)維(wei)護(hu)員等(deng)以及公司生產部(bu)門各級相關人(ren)員)。
課程大綱
設備預防維修基礎篇
現代企業設備維修 與 設備壽命維保規律
1.維修的目的和意義
2.設備的綜合效率OEE
3.設備壽命周期費用LCC
預防維修體系與維修活動
1.現代設備管理的發展趨勢
2.生產和維修的關系和發展趨勢
3.預防維修體系的五大構成
4.維修工(gong)作流(liu)程
設備狀態點檢篇
設備點檢規范化管理
1.狀態監測的發展
2.設備點檢效用
3.設備點檢的準備
4.設備點檢周期的確定與優化
5.設備點檢組織分工
6.設備 點檢實施
7.設備點檢績效考核
8.設備故障傾向管理 – 狀態維修(發展方向)
9.定修模型
案例:
點檢人員培訓的材料
點檢、維修標準示例
某分廠的設備點檢管理制度標準示例
10.現代狀態檢(jian)測技(ji)術(shu)(案例展(zhan)示與視(shi)頻)
設備預防維修系統立篇
設備各類維修方式與故障性質
1.選擇維修方式的目的
2.各類維修方式與故障性質的對應關系
3.設備的故障判斷與*維修方式的選擇
課題練習:針對某設備拆分選擇維修方式
4.設備故障原因分析
5.設備維修成本
設備預防維修實施、過渡、發展篇
預防性維修的基本內容和計劃
1.預防性維修的目的和意義
2.預期維修計劃的實施
預防維修的實施與過度
1.設備維修的評價
2.預防維修的工作程序
3.預知維修的導入策略 – 如何從設備維修過渡到預防維修
學員討論實施步驟
RCM - 以可靠性為中心的維修
1.設備的可靠性分析
2.RCM的原理和分析過程
案例終評:設備預防維修優秀案例展示
課程總結答疑
講師介紹——陳老師
教育及資格認證:
國家注冊高級人力資源管理師,國家注冊高級企業培訓師
生產現場基層管理咨詢培訓師、現場改善咨詢培訓師、精益生產高級經理
具有二十(shi)多(duo)年世界五百強跨(kua)國企業工作經驗
講師經歷與專長:
曾在 Philips公司任職達21年,后又在LG、喜星電子,CEC中電熊貓液晶、舜天國際 等公司任職在企業成功推行TPM、5S、精益生產體系,擁有堅實的現場管理技能及管理背景,歷任公司高層管理總經理助理經理,精益改善部門項目負責人,人力資源經理,制造部經理,設備部經理、項目負責人、生產運營培訓師等,主導大型跨國企業現場改善多年。
精(jing)通現場生(sheng)(sheng)產(chan)運(yun)營,TPM全員生(sheng)(sheng)產(chan)維護(hu)、精(jing)益(yi)改(gai)善、績(ji)效管(guan)理(li)、質量項目、設備管(guan)理(li)、5S,以及相關的精(jing)益(yi)生(sheng)(sheng)產(chan)體系。
曾咨詢過的客戶:
南京(jing)愛立(li)(li)信有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si),上(shang)海(hai)貝爾有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si),北京(jing)國安科技有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si),中(zhong)儲糧油脂(唐(tang)山基地(di))有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si),可口可樂(le)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si)(北京(jing)、天(tian)津(jin)中(zhong)糧),中(zhong)國遠景能(neng)源(yuan)(風(feng)能(neng))有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si),康明斯(汽車(che))發(fa)動(dong)機(ji)(ji)中(zhong)國有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si),北京(jing)達能(neng)乳(ru)業(ye)有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si),遠大醫藥,深圳(zhen)特發(fa)集團(tuan)(tuan)有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si),中(zhong)國吉野家(jia)餐飲有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si),廣州Ahresty 阿雷斯提汽車(che)發(fa)動(dong)機(ji)(ji)配件公(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si),廣東(dong)信華精機(ji)(ji)有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si),上(shang)海(hai)阿克蘇(su)(su)(su)(su)(su)(立(li)(li)邦漆),蘇(su)(su)(su)(su)(su)州鈴木加普騰有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si),APP金華盛(sheng)(蘇(su)(su)(su)(su)(su)州)紙業(ye)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si),中(zhong)糧集團(tuan)(tuan)(深圳(zhen)),上(shang)海(hai)飛機(ji)(ji)制造廠,維(wei)他奶(佛山)有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si),益瑞石硅(gui)藻土(中(zhong)國)有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si),中(zhong)國中(zhong)鱸(lu)科技集團(tuan)(tuan),江陰遠景能(neng)源(yuan)有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si),南京(jing)富士通(tong)有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si),蘇(su)(su)(su)(su)(su)州第一塑(su)膠有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si),無錫光升科技有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si),蘇(su)(su)(su)(su)(su)州天(tian)佑(you)有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si),蘇(su)(su)(su)(su)(su)州艾(ai)蒂(di)盟(meng)斯壓鑄有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si),蘇(su)(su)(su)(su)(su)州西(xi)卡(西(xi)班牙)有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si),蘇(su)(su)(su)(su)(su)州鐵姆肯-恩斯克軸承公(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si), 南京(jing)電力自動(dong)化(hua)研究所, 諾基亞(ya)蘇(su)(su)(su)(su)(su)州通(tong)信有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si), 阿斯頓(dun)強(qiang)生枝紡蘇(su)(su)(su)(su)(su)州公(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si), 瑪努利液(ye)壓器材(蘇(su)(su)(su)(su)(su)州)有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si), 聯塑(su)(蘇(su)(su)(su)(su)(su)州)精密工程有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si)等數百家(jia)知(zhi)名企業(ye)。
設備狀態監測與預防性維修公開課
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- 陳老師
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