課程(cheng)描(miao)述INTRODUCTION
設備現場維修班組維修技能提升培訓
日程安排SCHEDULE
課程大綱Syllabus
設備現場維修班組維修技能提升培訓
授課對象:企業內(nei)部生(sheng)產現(xian)場設備基層班(ban)組管(guan)(guan)理人員(yuan)(設備主管(guan)(guan)領班(ban)和班(ban)組長;設備維修人員(yuan)和設備點(dian)檢員(yuan),保(bao)全工、生(sheng)產主管(guan)(guan)等以及公司(si)生(sheng)產部門各級設備相關人員(yuan))。
課程背景:
了解做為一(yi)名現(xian)代企業的現(xian)場設(she)(she)備(bei)管(guan)理(li)者和(he)維(wei)修(xiu)維(wei)護(hu)人員所應(ying)該具備(bei)的設(she)(she)備(bei)管(guan)理(li)維(wei)護(hu)理(li)念(nian),以及(ji)現(xian)場設(she)(she)備(bei)人員與(yu)設(she)(she)備(bei)基層管(guan)理(li)者所應(ying)了解相關的設(she)(she)備(bei)管(guan)理(li)體系。
掌握設備維護工作的規律,按照設備壽命周期的原理進行設備維護修理,依據不同階段的設備特性,采用不同的維修策略與方法。
掌握作為設備維修保全的工作源頭–設備點檢方法,通過對設備不同時期的狀態,通過點檢的架構、人員職責、點檢方法、點檢管理規范,提前發現潛在設備故障,才能提前合理安排維修時機,*程度的降低設備成本,減少損失性故障,提升設備運轉效率。
掌握(wo)管(guan)理(li)所應具備(bei)的(de)對于設(she)(she)(she)(she)備(bei)維護(hu)(hu)修理(li)的(de)設(she)(she)(she)(she)備(bei)預防維修基(ji)礎知(zhi)識內容(rong),正確理(li)解現(xian)代企業(ye)中設(she)(she)(she)(she)備(bei)管(guan)理(li)的(de)相關設(she)(she)(she)(she)備(bei)維護(hu)(hu)技巧,明確設(she)(she)(she)(she)備(bei)部門(men)自身設(she)(she)(she)(she)備(bei)維護(hu)(hu)工作內容(rong),以及(ji)如(ru)何在現(xian)場管(guan)理(li)中如(ru)何運用.
掌握生產部門的設備自主維護的理念與設備維護的“三好、四會”基本方法,采用設備自主維護道具與工具,在提升設備運行效率與,創造公司部門效益的同時,提升員工自身素養與技能。
展(zhan)示現場(chang)設備(bei)(bei)維護保全(quan)(quan)活動開展(zhan)后(hou)取得的(de)(de)現場(chang)改(gai)善(shan)效果,以及介紹設備(bei)(bei)計劃保全(quan)(quan)與(yu)自主保全(quan)(quan)管(guan)(guan)理(li)活動順利開展(zhan)流程與(yu)方法,相關人(ren)員(yuan)(yuan)所必須具(ju)備(bei)(bei)的(de)(de)一些設備(bei)(bei)管(guan)(guan)理(li)或現場(chang)管(guan)(guan)理(li)的(de)(de)輔助技(ji)能(neng)和知識(shi)、明確只有提高(gao)員(yuan)(yuan)工的(de)(de)素(su)質,才能(neng)提高(gao)設備(bei)(bei)的(de)(de)素(su)質,而最終(zhong)提高(gao)企(qi)業素(su)質,這個設備(bei)(bei)規范維護的(de)(de)最終(zhong)目標。同時(shi),使企(qi)業也能(neng)夠獲得由現場(chang)生(sheng)產的(de)(de)逐(zhu)步改(gai)善(shan)所帶來的(de)(de)效益,真正(zheng)做到企(qi)業與(yu)員(yuan)(yuan)工“雙贏”(winwin).
課程大綱:
設備專業維護(修)基礎篇
第一章、設備基礎維護管理理念與相關體系介紹
一、設備管理的定義與范疇
二、設備監控與故障診斷
三、設備管理的指標體系
四、維修的參數體系
五、設備前期管理與工程監理
六、設備周期費用(LCC)
七、壽命周期利潤(LCP)與LCC分析法
八、設備壽命周期與LCC曲線
九、企業備件管理
十、設備再利用
十一、設備管理發展趨勢
十二、可靠性為中心的保全(RCM)?
第二章、現場生產設備維護基礎知識
一、設備管理-成熟有效的生產效率工具
二、提高生產效率的有效方法
三、設備維護零故障能實現嗎?
四、現場生產設備維護制度建立
五、全面生產設備(bei)維(wei)護具體內容
設備現場狀態監測與與預防點檢篇?
第三章、設備現場狀態監控的現場實施改善
一、設備狀態監測技術管理
二、現(xian)代狀態(tai)檢測技術
第四章、設備點檢規范化管理
一、點檢建立
二、點檢實施
三、點檢管理與績效
四、點檢—設備故障傾向管理基礎
五、設備日常點檢—自主保全
案例:設備日常檢查內容與案例模擬
六、設備定期檢查---計劃維護管理
七、案例:設備檢查卡(表)的編制
設備日常檢查卡(示例)
設備定期檢查卡(示例)
設備精度檢查卡(示例)
設備(bei)故障分析(xi)與現場維(wei)修方法篇(pian)?
第五章、設備計劃維修制定
故障維修記錄與分析設備故障原因分析
一、設備故障現場維修記錄
二、設備故障原因分析
三、設備(bei)事故損(sun)失計(ji)算方法
第六章、設備計劃修理(PM)
一、設備計劃(hua)修理(li)與專業設備管理(li)
第七章、設備計劃維修-故障修理UM-EM
一、設備故障修理UM
二(er)、設備(bei)故(gu)障修理EM
第八章、設備改善修理CM
一、設備改善修理現場管理
二、設(she)備故障改善的方法
第九章、設備計劃維修的基本內容和實施方法
設備計劃維修的兩大工作內容
預期維修計劃的實施
計劃維修時間的確定
計劃維修的工作實施流?
三計劃維修的管理與發展
設備班組現場自主維護保全活動的開展篇
勢在必行的現場革新–設備自主維護活動
一、全員設備管理生產模式的“三位一體”制
二、設備自主保全如何做
三、設備自主保全管理班(小)組成立條件
四、設備自主保全初期階段:現場維穩和“瓶頸”對策
五、設備自主保全中級階段:提升技能制定基準
六、設備自主保全高級階段:高效靈活,提升品質
七、設備自主保全*階段:自主管理
八、設(she)備(bei)計劃與自主保全(quan)的協作(zuo)篇
講師介紹:
陳飛鳴老師:
教育及資格認證:
精益生產、TPM、5S專業咨詢師
國家注冊高級人力資源管理師,國家注冊高級企業培訓師
生產現場基層管理咨詢培訓師、現場改善咨詢培訓師、精益生產高級經理
具有二(er)十多年世(shi)界五百強跨國企(qi)業工作經驗
講師經歷與專長:
曾在Philips公司任職達21年,后又在LG、喜星電子,CEC中電熊貓液晶、舜天國際等公司任職在企業成功推行TPM、5S、精益生產體系,擁有堅實的現場管理技能及管理背景,歷任公司高層管理總經理助理經理,精益改善部門項目負責人,人力資源經理,制造部經理,設備部經理、項目負責人、生產運營培訓師等,主導大型跨國企業現場改善多年。
精(jing)通現場生(sheng)產運營,TPM全員(yuan)生(sheng)產維護、精(jing)益改善、績(ji)效管(guan)理(li)、質量(liang)項目、設備管(guan)理(li)、5S,以及相關的精(jing)益生(sheng)產體系。
曾咨詢過的客戶:
南(nan)京(jing)愛(ai)立信有(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si),上(shang)海(hai)貝爾(er)有(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si),北(bei)(bei)京(jing)國(guo)安(an)科技有(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si),中(zhong)(zhong)(zhong)儲(chu)糧(liang)油(you)脂(唐(tang)山基地)有(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si),可口可樂公(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(北(bei)(bei)京(jing)、天津(jin)中(zhong)(zhong)(zhong)糧(liang)),中(zhong)(zhong)(zhong)國(guo)遠(yuan)(yuan)景能源(風能)有(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si),康明(ming)斯(si)(汽(qi)車)發動(dong)(dong)機中(zhong)(zhong)(zhong)國(guo)有(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si),北(bei)(bei)京(jing)達能乳業有(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si),遠(yuan)(yuan)大(da)醫藥(yao),深(shen)圳特發集(ji)團有(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si),中(zhong)(zhong)(zhong)國(guo)吉野家餐飲有(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si),廣州(zhou)(zhou)Ahresty阿(a)雷斯(si)提汽(qi)車發動(dong)(dong)機配件公(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si),廣東(dong)信華(hua)精(jing)(jing)機有(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si),上(shang)海(hai)阿(a)克(ke)蘇(su)(su)(su)(立邦漆),蘇(su)(su)(su)州(zhou)(zhou)鈴木加普騰有(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si),APP金華(hua)盛(蘇(su)(su)(su)州(zhou)(zhou))紙業公(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si),中(zhong)(zhong)(zhong)糧(liang)集(ji)團(深(shen)圳),上(shang)海(hai)飛機制造廠,維他奶(佛山)有(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si),益瑞石硅藻土(中(zhong)(zhong)(zhong)國(guo))有(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si),中(zhong)(zhong)(zhong)國(guo)中(zhong)(zhong)(zhong)鱸科技集(ji)團,江陰(yin)遠(yuan)(yuan)景能源有(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si),南(nan)京(jing)富士通有(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si),蘇(su)(su)(su)州(zhou)(zhou)第(di)一塑(su)膠有(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si),無錫光升科技有(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si),蘇(su)(su)(su)州(zhou)(zhou)天佑有(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si),蘇(su)(su)(su)州(zhou)(zhou)艾蒂盟(meng)斯(si)壓鑄有(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si),蘇(su)(su)(su)州(zhou)(zhou)西(xi)卡(西(xi)班牙)有(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si),蘇(su)(su)(su)州(zhou)(zhou)鐵姆肯-恩斯(si)克(ke)軸(zhou)承公(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si),南(nan)京(jing)電力自動(dong)(dong)化研究所,諾基亞蘇(su)(su)(su)州(zhou)(zhou)通信有(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si),阿(a)斯(si)頓強生枝(zhi)紡蘇(su)(su)(su)州(zhou)(zhou)公(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si),瑪努(nu)利液壓器(qi)材(cai)(蘇(su)(su)(su)州(zhou)(zhou))有(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si),聯塑(su)(蘇(su)(su)(su)州(zhou)(zhou))精(jing)(jing)密工程有(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)等(deng)數百家知名企業。
設備現場維修班組維修技能提升培訓
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