一、管理(li)基礎(chu)認(ren)知(zhi) 車間班(ban)組長培訓首先要(yao)(yao)(yao)明確(que)管理(li)的(de)(de)(de)基礎(chu)內容。班(ban)組長需(xu)要(yao)(yao)(yao)清楚自(zi)(zi)己的(de)(de)(de)工(gong)(gong)作(zuo)績(ji)效目標(biao),這是(shi)(shi)開展工(gong)(gong)作(zuo)的(de)(de)(de)導向。例如(ru),是(shi)(shi)側重(zhong)于產量(liang)(liang)的(de)(de)(de)提升(sheng),還是(shi)(shi)質(zhi)量(liang)(liang)的(de)(de)(de)優(you)化(hua)等(deng)。同時(shi),要(yao)(yao)(yao)明確(que)自(zi)(zi)身的(de)(de)(de)職責(ze)和權限范圍,知(zhi)道自(zi)(zi)己能(neng)做什么、不(bu)(bu)能(neng)做什么,這有(you)助于在工(gong)(gong)作(zuo)中準(zhun)確(que)把(ba)握工(gong)(gong)作(zuo)的(de)(de)(de)邊界。而且(qie),各項(xiang)工(gong)(gong)作(zuo)流程(cheng)也必須明確(que)規定,像是(shi)(shi)生產流程(cheng)、物料(liao)領取(qu)流程(cheng)等(deng),并(bing)且(qie)工(gong)(gong)作(zuo)方法也要(yao)(yao)(yao)有(you)規定,保證(zheng)能(neng)夠經(jing)濟地達到(dao)既定目標(biao)。當(dang)遇到(dao)異(yi)常情況時(shi),如(ru)設備突發故(gu)障(zhang)或者原(yuan)材料(liao)供應不(bu)(bu)足(zu),班(ban)組長要(yao)(yao)(yao)清楚如(ru)何(he)運作(zuo),像該聯系哪些部(bu)門、如(ru)何(he)調(diao)整生產計劃等(deng),并(bing)努力尋(xun)求改善對(dui)策。這些要(yao)(yao)(yao)求都應書(shu)面(mian)化(hua)、文件化(hua),讓每一位相(xiang)關(guan)人員(yuan)都知(zhi)曉。另外(wai),工(gong)(gong)作(zuo)標(biao)準(zhun)化(hua)及(ji)PDCA循環的(de)(de)(de)運轉方法也是(shi)(shi)重(zhong)要(yao)(yao)(yao)內容,PDCA即計劃(Plan)、執行(Do)、檢查(Check)、處理(li)(Act),通過這種循環方式,可以(yi)不(bu)(bu)斷優(you)化(hua)工(gong)(gong)作(zuo)流程(cheng)和提升(sheng)工(gong)(gong)作(zuo)效果,發揮人、物、設備“生產三要(yao)(yao)(yao)素”所具有(you)的(de)(de)(de)能(neng)量(liang)(liang),以(yi)質(zhi)量(liang)(liang)(Q)、交(jiao)貨期(D)、成本(C)為目標(biao)實(shi)際制造用(yong)戶所需(xu)的(de)(de)(de)商品(pin)。
二、現(xian)(xian)(xian)(xian)場管(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li)相關 1. 人(ren)(ren)員(yuan)(yuan)(yuan)(yuan)(yuan)(yuan)管(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li) - 溝通(tong)機(ji)制(zhi)(zhi)(zhi)(zhi):班(ban)(ban)組(zu)(zu)(zu)長(chang)(chang)(chang)要(yao)(yao)(yao)(yao)(yao)(yao)(yao)建(jian)(jian)立良(liang)好(hao)的(de)(de)(de)(de)(de)(de)(de)(de)溝通(tong)機(ji)制(zhi)(zhi)(zhi)(zhi),與(yu)(yu)員(yuan)(yuan)(yuan)(yuan)(yuan)(yuan)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)保(bao)(bao)(bao)持順暢(chang)的(de)(de)(de)(de)(de)(de)(de)(de)交流。鼓勵員(yuan)(yuan)(yuan)(yuan)(yuan)(yuan)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)提(ti)(ti)(ti)(ti)出(chu)(chu)意(yi)(yi)見和(he)(he)(he)(he)建(jian)(jian)議,這樣可(ke)以(yi)及時(shi)(shi)發(fa)(fa)現(xian)(xian)(xian)(xian)生(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)中(zhong)的(de)(de)(de)(de)(de)(de)(de)(de)潛在(zai)(zai)(zai)問題,員(yuan)(yuan)(yuan)(yuan)(yuan)(yuan)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)也能(neng)(neng)(neng)及時(shi)(shi)反饋工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)作(zuo)進展和(he)(he)(he)(he)遇到的(de)(de)(de)(de)(de)(de)(de)(de)問題。例(li)如(ru)(ru),在(zai)(zai)(zai)一(yi)些(xie)車(che)間(jian),班(ban)(ban)組(zu)(zu)(zu)長(chang)(chang)(chang)每(mei)天(tian)都(dou)會組(zu)(zu)(zu)織(zhi)簡短(duan)的(de)(de)(de)(de)(de)(de)(de)(de)例(li)會,讓員(yuan)(yuan)(yuan)(yuan)(yuan)(yuan)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)分(fen)享工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)作(zuo)中(zhong)的(de)(de)(de)(de)(de)(de)(de)(de)情(qing)況。 - 激(ji)勵制(zhi)(zhi)(zhi)(zhi)度:制(zhi)(zhi)(zhi)(zhi)定(ding)(ding)(ding)合(he)(he)理(li)(li)(li)(li)(li)(li)的(de)(de)(de)(de)(de)(de)(de)(de)獎(jiang)(jiang)勵和(he)(he)(he)(he)激(ji)勵制(zhi)(zhi)(zhi)(zhi)度是(shi)(shi)人(ren)(ren)員(yuan)(yuan)(yuan)(yuan)(yuan)(yuan)管(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li)的(de)(de)(de)(de)(de)(de)(de)(de)關鍵。像設(she)(she)置績(ji)效(xiao)(xiao)獎(jiang)(jiang)金,根據(ju)(ju)(ju)員(yuan)(yuan)(yuan)(yuan)(yuan)(yuan)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)的(de)(de)(de)(de)(de)(de)(de)(de)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)作(zuo)表現(xian)(xian)(xian)(xian)給予相應(ying)(ying)(ying)的(de)(de)(de)(de)(de)(de)(de)(de)獎(jiang)(jiang)金;提(ti)(ti)(ti)(ti)供(gong)(gong)晉升(sheng)(sheng)機(ji)會,激(ji)勵員(yuan)(yuan)(yuan)(yuan)(yuan)(yuan)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)積極工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)作(zuo),提(ti)(ti)(ti)(ti)升(sheng)(sheng)自己(ji)的(de)(de)(de)(de)(de)(de)(de)(de)能(neng)(neng)(neng)力(li)。 - 員(yuan)(yuan)(yuan)(yuan)(yuan)(yuan)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)關懷(huai):關注員(yuan)(yuan)(yuan)(yuan)(yuan)(yuan)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)的(de)(de)(de)(de)(de)(de)(de)(de)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)作(zuo)和(he)(he)(he)(he)生(sheng)(sheng)(sheng)活(huo)狀況,提(ti)(ti)(ti)(ti)供(gong)(gong)必(bi)(bi)要(yao)(yao)(yao)(yao)(yao)(yao)(yao)的(de)(de)(de)(de)(de)(de)(de)(de)支持和(he)(he)(he)(he)幫助。例(li)如(ru)(ru),當員(yuan)(yuan)(yuan)(yuan)(yuan)(yuan)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)遇到家(jia)庭困難時(shi)(shi),班(ban)(ban)組(zu)(zu)(zu)長(chang)(chang)(chang)可(ke)以(yi)適當調(diao)整工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)作(zuo)安(an)排,這有(you)(you)助于增強(qiang)員(yuan)(yuan)(yuan)(yuan)(yuan)(yuan)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)的(de)(de)(de)(de)(de)(de)(de)(de)歸屬感和(he)(he)(he)(he)忠(zhong)誠度。 - 績(ji)效(xiao)(xiao)評估(gu):定(ding)(ding)(ding)期(qi)對(dui)員(yuan)(yuan)(yuan)(yuan)(yuan)(yuan)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)的(de)(de)(de)(de)(de)(de)(de)(de)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)作(zuo)績(ji)效(xiao)(xiao)進行(xing)(xing)評估(gu),要(yao)(yao)(yao)(yao)(yao)(yao)(yao)制(zhi)(zhi)(zhi)(zhi)定(ding)(ding)(ding)公(gong)正、客觀的(de)(de)(de)(de)(de)(de)(de)(de)評估(gu)標(biao)(biao)(biao)準(zhun),根據(ju)(ju)(ju)崗位(wei)職(zhi)責和(he)(he)(he)(he)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)作(zuo)目標(biao)(biao)(biao)來衡量(liang)(liang)(liang)員(yuan)(yuan)(yuan)(yuan)(yuan)(yuan)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)的(de)(de)(de)(de)(de)(de)(de)(de)表現(xian)(xian)(xian)(xian)。并(bing)且將(jiang)評估(gu)結(jie)果與(yu)(yu)薪(xin)酬、晉升(sheng)(sheng)等(deng)掛鉤,激(ji)勵員(yuan)(yuan)(yuan)(yuan)(yuan)(yuan)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)努力(li)提(ti)(ti)(ti)(ti)升(sheng)(sheng)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)作(zuo)表現(xian)(xian)(xian)(xian)。 - 團隊建(jian)(jian)設(she)(she):組(zu)(zu)(zu)織(zhi)團隊活(huo)動(dong),增進員(yuan)(yuan)(yuan)(yuan)(yuan)(yuan)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)之間(jian)的(de)(de)(de)(de)(de)(de)(de)(de)交流與(yu)(yu)合(he)(he)作(zuo),提(ti)(ti)(ti)(ti)高團隊凝聚力(li)。同(tong)時(shi)(shi),要(yao)(yao)(yao)(yao)(yao)(yao)(yao)及時(shi)(shi)處理(li)(li)(li)(li)(li)(li)員(yuan)(yuan)(yuan)(yuan)(yuan)(yuan)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)之間(jian)的(de)(de)(de)(de)(de)(de)(de)(de)矛(mao)盾和(he)(he)(he)(he)沖突,維(wei)護良(liang)好(hao)的(de)(de)(de)(de)(de)(de)(de)(de)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)作(zuo)關系,營(ying)造(zao)積極向上的(de)(de)(de)(de)(de)(de)(de)(de)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)作(zuo)氛圍。 2. 物料(liao)(liao)管(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li) - 材(cai)料(liao)(liao)領取(qu)與(yu)(yu)使(shi)用(yong):在(zai)(zai)(zai)倉(cang)(cang)庫領料(liao)(liao)與(yu)(yu)產(chan)(chan)(chan)(chan)(chan)品(pin)入庫時(shi)(shi)都(dou)要(yao)(yao)(yao)(yao)(yao)(yao)(yao)與(yu)(yu)對(dui)口人(ren)(ren)員(yuan)(yuan)(yuan)(yuan)(yuan)(yuan)當面(mian)點清數(shu)(shu)(shu)量(liang)(liang)(liang),無誤后(hou)雙方(fang)簽名。按照(zhao)材(cai)料(liao)(liao)的(de)(de)(de)(de)(de)(de)(de)(de)制(zhi)(zhi)(zhi)(zhi)造(zao)時(shi)(shi)期(qi),遵(zun)循(xun)先來先用(yong)的(de)(de)(de)(de)(de)(de)(de)(de)原則,這樣能(neng)(neng)(neng)確(que)保(bao)(bao)(bao)在(zai)(zai)(zai)保(bao)(bao)(bao)質(zhi)(zhi)(zhi)期(qi)內使(shi)用(yong),也有(you)(you)助于確(que)定(ding)(ding)(ding)不(bu)(bu)良(liang)對(dui)策線(xian)(xian)(xian)索和(he)(he)(he)(he)質(zhi)(zhi)(zhi)量(liang)(liang)(liang)改善(shan)。 - 材(cai)料(liao)(liao)去向管(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li):不(bu)(bu)是(shi)(shi)所(suo)有(you)(you)的(de)(de)(de)(de)(de)(de)(de)(de)材(cai)料(liao)(liao)都(dou)能(neng)(neng)(neng)組(zu)(zu)(zu)裝出(chu)(chu)成品(pin),中(zhong)途分(fen)流的(de)(de)(de)(de)(de)(de)(de)(de)材(cai)料(liao)(liao)要(yao)(yao)(yao)(yao)(yao)(yao)(yao)有(you)(you)合(he)(he)理(li)(li)(li)(li)(li)(li)的(de)(de)(de)(de)(de)(de)(de)(de)理(li)(li)(li)(li)(li)(li)由(you),分(fen)流的(de)(de)(de)(de)(de)(de)(de)(de)數(shu)(shu)(shu)量(liang)(liang)(liang)要(yao)(yao)(yao)(yao)(yao)(yao)(yao)補(bu)回。管(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li)時(shi)(shi),非(fei)正常(chang)生(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)所(suo)需(xu)的(de)(de)(de)(de)(de)(de)(de)(de)材(cai)料(liao)(liao),盡量(liang)(liang)(liang)從倉(cang)(cang)庫領取(qu),而(er)不(bu)(bu)是(shi)(shi)從制(zhi)(zhi)(zhi)(zhi)造(zao)現(xian)(xian)(xian)(xian)場取(qu)得;要(yao)(yao)(yao)(yao)(yao)(yao)(yao)作(zuo)《材(cai)料(liao)(liao)去向清單(dan)(dan)》,實(shi)施現(xian)(xian)(xian)(xian)場材(cai)料(liao)(liao)管(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li)追蹤;當日不(bu)(bu)良(liang)當日清理(li)(li)(li)(li)(li)(li);及時(shi)(shi)記錄和(he)(he)(he)(he)銷去不(bu)(bu)同(tong)生(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)單(dan)(dan)位(wei)之間(jian)轉用(yong)材(cai)料(liao)(liao)的(de)(de)(de)(de)(de)(de)(de)(de)數(shu)(shu)(shu)目;制(zhi)(zhi)(zhi)(zhi)定(ding)(ding)(ding)相應(ying)(ying)(ying)獎(jiang)(jiang)懲制(zhi)(zhi)(zhi)(zhi)度,防(fang)(fang)(fang)止(zhi)人(ren)(ren)為遺失(shi)、損(sun)毀材(cai)料(liao)(liao);改善(shan)材(cai)料(liao)(liao)保(bao)(bao)(bao)管(guan)(guan)(guan)和(he)(he)(he)(he)作(zuo)業(ye)環(huan)境,防(fang)(fang)(fang)止(zhi)盜竊和(he)(he)(he)(he)天(tian)災(zai)的(de)(de)(de)(de)(de)(de)(de)(de)發(fa)(fa)生(sheng)(sheng)(sheng)。 - 輔(fu)料(liao)(liao)管(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li):輔(fu)料(liao)(liao)雖(sui)小(xiao),但對(dui)生(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)影(ying)響很大。要(yao)(yao)(yao)(yao)(yao)(yao)(yao)指定(ding)(ding)(ding)專(zhuan)職(zhi)管(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li)人(ren)(ren)員(yuan)(yuan)(yuan)(yuan)(yuan)(yuan),負責申請、領取(qu)、保(bao)(bao)(bao)管(guan)(guan)(guan)、發(fa)(fa)放、統計等(deng)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)作(zuo);額定(ding)(ding)(ding)單(dan)(dan)位(wei)用(yong)量(liang)(liang)(liang);分(fen)門別類保(bao)(bao)(bao)管(guan)(guan)(guan)好(hao);定(ding)(ding)(ding)期(qi)統計臺帳,尋找規律。 3. 設(she)(she)備(bei)(bei)管(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li) - 設(she)(she)備(bei)(bei)的(de)(de)(de)(de)(de)(de)(de)(de)日常(chang)維(wei)護:班(ban)(ban)組(zu)(zu)(zu)長(chang)(chang)(chang)要(yao)(yao)(yao)(yao)(yao)(yao)(yao)了解(jie)設(she)(she)備(bei)(bei)的(de)(de)(de)(de)(de)(de)(de)(de)基本維(wei)護知識(shi),安(an)排定(ding)(ding)(ding)期(qi)的(de)(de)(de)(de)(de)(de)(de)(de)設(she)(she)備(bei)(bei)檢查(cha)和(he)(he)(he)(he)保(bao)(bao)(bao)養,確(que)保(bao)(bao)(bao)設(she)(she)備(bei)(bei)正常(chang)運行(xing)(xing)。例(li)如(ru)(ru),規定(ding)(ding)(ding)設(she)(she)備(bei)(bei)每(mei)隔一(yi)定(ding)(ding)(ding)時(shi)(shi)間(jian)進行(xing)(xing)一(yi)次(ci)全面(mian)檢查(cha),每(mei)日進行(xing)(xing)簡單(dan)(dan)的(de)(de)(de)(de)(de)(de)(de)(de)清潔(jie)和(he)(he)(he)(he)基本功能(neng)(neng)(neng)檢查(cha)等(deng)。 - 設(she)(she)備(bei)(bei)故(gu)障(zhang)應(ying)(ying)(ying)對(dui):當設(she)(she)備(bei)(bei)出(chu)(chu)現(xian)(xian)(xian)(xian)故(gu)障(zhang)時(shi)(shi),班(ban)(ban)組(zu)(zu)(zu)長(chang)(chang)(chang)要(yao)(yao)(yao)(yao)(yao)(yao)(yao)知道如(ru)(ru)何快速識(shi)別故(gu)障(zhang)類型,聯系專(zhuan)業(ye)維(wei)修人(ren)(ren)員(yuan)(yuan)(yuan)(yuan)(yuan)(yuan),并(bing)在(zai)(zai)(zai)維(wei)修期(qi)間(jian)合(he)(he)理(li)(li)(li)(li)(li)(li)調(diao)整生(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)安(an)排,減少(shao)對(dui)生(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)進度的(de)(de)(de)(de)(de)(de)(de)(de)影(ying)響。 4. 質(zhi)(zhi)(zhi)量(liang)(liang)(liang)管(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li) - 質(zhi)(zhi)(zhi)量(liang)(liang)(liang)標(biao)(biao)(biao)準(zhun)遵(zun)循(xun):按《產(chan)(chan)(chan)(chan)(chan)品(pin)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)藝(yi)指導書(shu)(shu)、工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)藝(yi)參數(shu)(shu)(shu)通(tong)知單(dan)(dan)、技術要(yao)(yao)(yao)(yao)(yao)(yao)(yao)求(qiu)通(tong)知單(dan)(dan)》的(de)(de)(de)(de)(de)(de)(de)(de)標(biao)(biao)(biao)準(zhun)要(yao)(yao)(yao)(yao)(yao)(yao)(yao)求(qiu)生(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan),這是(shi)(shi)確(que)保(bao)(bao)(bao)產(chan)(chan)(chan)(chan)(chan)品(pin)質(zhi)(zhi)(zhi)量(liang)(liang)(liang)的(de)(de)(de)(de)(de)(de)(de)(de)基礎。例(li)如(ru)(ru),在(zai)(zai)(zai)機(ji)械制(zhi)(zhi)(zhi)(zhi)造(zao)車(che)間(jian),要(yao)(yao)(yao)(yao)(yao)(yao)(yao)嚴格按照(zhao)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)藝(yi)指導書(shu)(shu)規定(ding)(ding)(ding)的(de)(de)(de)(de)(de)(de)(de)(de)加工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)精度進行(xing)(xing)生(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)。 - 工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)序(xu)(xu)(xu)質(zhi)(zhi)(zhi)量(liang)(liang)(liang)控(kong)制(zhi)(zhi)(zhi)(zhi):進行(xing)(xing)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)序(xu)(xu)(xu)測量(liang)(liang)(liang),預(yu)防(fang)(fang)(fang)不(bu)(bu)良(liang)發(fa)(fa)生(sheng)(sheng)(sheng)。盡可(ke)能(neng)(neng)(neng)改善(shan)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)序(xu)(xu)(xu)加工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)能(neng)(neng)(neng)力(li),提(ti)(ti)(ti)(ti)高工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)序(xu)(xu)(xu)能(neng)(neng)(neng)力(li),將(jiang)以(yi)往的(de)(de)(de)(de)(de)(de)(de)(de)經驗(yan)、教(jiao)訓(xun),固化(hua)到指導操(cao)作(zuo)的(de)(de)(de)(de)(de)(de)(de)(de)文件中(zhong)。 - 質(zhi)(zhi)(zhi)量(liang)(liang)(liang)意(yi)(yi)識(shi)培(pei)養:讓班(ban)(ban)組(zu)(zu)(zu)長(chang)(chang)(chang)深刻認(ren)識(shi)到質(zhi)(zhi)(zhi)量(liang)(liang)(liang)是(shi)(shi)企(qi)業(ye)的(de)(de)(de)(de)(de)(de)(de)(de)生(sheng)(sheng)(sheng)命(ming)線(xian)(xian)(xian),培(pei)養其對(dui)質(zhi)(zhi)(zhi)量(liang)(liang)(liang)的(de)(de)(de)(de)(de)(de)(de)(de)重(zhong)視(shi),認(ren)識(shi)到質(zhi)(zhi)(zhi)量(liang)(liang)(liang)對(dui)產(chan)(chan)(chan)(chan)(chan)品(pin)、對(dui)客戶、對(dui)企(qi)業(ye)的(de)(de)(de)(de)(de)(de)(de)(de)深遠影(ying)響。 5. 環(huan)境管(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li) - 5S管(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li)推行(xing)(xing):推行(xing)(xing)5S管(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li)(整理(li)(li)(li)(li)(li)(li)、整頓、清掃、清潔(jie)、素養),保(bao)(bao)(bao)持現(xian)(xian)(xian)(xian)場整潔(jie)有(you)(you)序(xu)(xu)(xu)。例(li)如(ru)(ru),整理(li)(li)(li)(li)(li)(li)是(shi)(shi)區(qu)分(fen)必(bi)(bi)需(xu)品(pin)和(he)(he)(he)(he)非(fei)必(bi)(bi)需(xu)品(pin),將(jiang)非(fei)必(bi)(bi)需(xu)品(pin)清理(li)(li)(li)(li)(li)(li)出(chu)(chu)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)作(zuo)現(xian)(xian)(xian)(xian)場;整頓是(shi)(shi)將(jiang)必(bi)(bi)需(xu)品(pin)進行(xing)(xing)定(ding)(ding)(ding)位(wei)擺放,便于取(qu)用(yong)等(deng)。 - 安(an)全管(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li):確(que)保(bao)(bao)(bao)生(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)現(xian)(xian)(xian)(xian)場符(fu)合(he)(he)安(an)全規范(fan),預(yu)防(fang)(fang)(fang)安(an)全事故(gu)的(de)(de)(de)(de)(de)(de)(de)(de)發(fa)(fa)生(sheng)(sheng)(sheng)。比如(ru)(ru),檢查(cha)消防(fang)(fang)(fang)設(she)(she)備(bei)(bei)是(shi)(shi)否完好(hao),安(an)全通(tong)道是(shi)(shi)否暢(chang)通(tong)等(deng)。 6. 工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)序(xu)(xu)(xu)管(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li) - 工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)序(xu)(xu)(xu)優化(hua):班(ban)(ban)組(zu)(zu)(zu)長(chang)(chang)(chang)要(yao)(yao)(yao)(yao)(yao)(yao)(yao)了解(jie)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)序(xu)(xu)(xu)的(de)(de)(de)(de)(de)(de)(de)(de)流程,尋找可(ke)能(neng)(neng)(neng)優化(hua)的(de)(de)(de)(de)(de)(de)(de)(de)環(huan)節,以(yi)提(ti)(ti)(ti)(ti)高生(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)效(xiao)(xiao)率。例(li)如(ru)(ru),通(tong)過(guo)調(diao)整工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)序(xu)(xu)(xu)的(de)(de)(de)(de)(de)(de)(de)(de)先后(hou)順序(xu)(xu)(xu)或(huo)(huo)者(zhe)合(he)(he)并(bing)一(yi)些(xie)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)序(xu)(xu)(xu),減少(shao)不(bu)(bu)必(bi)(bi)要(yao)(yao)(yao)(yao)(yao)(yao)(yao)的(de)(de)(de)(de)(de)(de)(de)(de)時(shi)(shi)間(jian)浪(lang)費(fei)。 - 工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)序(xu)(xu)(xu)協調(diao):協調(diao)不(bu)(bu)同(tong)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)序(xu)(xu)(xu)之間(jian)的(de)(de)(de)(de)(de)(de)(de)(de)銜接,避免出(chu)(chu)現(xian)(xian)(xian)(xian)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)序(xu)(xu)(xu)脫節或(huo)(huo)者(zhe)積壓(ya)的(de)(de)(de)(de)(de)(de)(de)(de)情(qing)況。 7. 信息管(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li) - 生(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)數(shu)(shu)(shu)據(ju)(ju)(ju)收集:收集生(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)過(guo)程中(zhong)的(de)(de)(de)(de)(de)(de)(de)(de)各(ge)類數(shu)(shu)(shu)據(ju)(ju)(ju),如(ru)(ru)產(chan)(chan)(chan)(chan)(chan)量(liang)(liang)(liang)數(shu)(shu)(shu)據(ju)(ju)(ju)、質(zhi)(zhi)(zhi)量(liang)(liang)(liang)數(shu)(shu)(shu)據(ju)(ju)(ju)、設(she)(she)備(bei)(bei)運行(xing)(xing)數(shu)(shu)(shu)據(ju)(ju)(ju)等(deng),為生(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)決策提(ti)(ti)(ti)(ti)供(gong)(gong)依據(ju)(ju)(ju)。 - 信息傳遞(di):確(que)保(bao)(bao)(bao)生(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)信息在(zai)(zai)(zai)車(che)間(jian)內部準(zhun)確(que)、及時(shi)(shi)地傳遞(di),讓員(yuan)(yuan)(yuan)(yuan)(yuan)(yuan)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)都(dou)能(neng)(neng)(neng)獲取(qu)到與(yu)(yu)自己(ji)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)(gong)作(zuo)相關的(de)(de)(de)(de)(de)(de)(de)(de)信息。 8. 布(bu)局管(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li) - 合(he)(he)理(li)(li)(li)(li)(li)(li)規劃生(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)線(xian)(xian)(xian)布(bu)局:合(he)(he)理(li)(li)(li)(li)(li)(li)的(de)(de)(de)(de)(de)(de)(de)(de)生(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)線(xian)(xian)(xian)布(bu)局可(ke)以(yi)提(ti)(ti)(ti)(ti)高生(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)效(xiao)(xiao)率,減少(shao)物料(liao)(liao)搬運和(he)(he)(he)(he)人(ren)(ren)員(yuan)(yuan)(yuan)(yuan)(yuan)(yuan)走(zou)動(dong)的(de)(de)(de)(de)(de)(de)(de)(de)距離(li)。例(li)如(ru)(ru),采用(yong)U型生(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)線(xian)(xian)(xian)布(bu)局,相比直線(xian)(xian)(xian)型布(bu)局,可(ke)以(yi)減少(shao)生(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)過(guo)程中(zhong)的(de)(de)(de)(de)(de)(de)(de)(de)周轉時(shi)(shi)間(jian)。
三、持續改進(jin)(jin)提升 1. 異常(chang)(chang)識別與處(chu)理 - 及時(shi)發(fa)現生(sheng)產(chan)(chan)(chan)(chan)(chan)過(guo)(guo)程中的(de)(de)(de)異常(chang)(chang)情(qing)況(kuang)(kuang),如(ru)(ru)設(she)(she)備故(gu)障、質量(liang)(liang)問(wen)題(ti)等(deng)(deng)。這需(xu)要班組(zu)(zu)長(chang)有敏銳(rui)的(de)(de)(de)觀(guan)察力(li),能夠通(tong)過(guo)(guo)設(she)(she)備的(de)(de)(de)運行聲音、產(chan)(chan)(chan)(chan)(chan)品的(de)(de)(de)外(wai)觀(guan)等(deng)(deng)發(fa)現潛(qian)在問(wen)題(ti)。 - 對異常(chang)(chang)情(qing)況(kuang)(kuang)進(jin)(jin)行深(shen)入(ru)分(fen)(fen)(fen)析(xi),找出根(gen)本(ben)原(yuan)因,避免問(wen)題(ti)再次發(fa)生(sheng)。例(li)如(ru)(ru),通(tong)過(guo)(guo)魚骨圖等(deng)(deng)分(fen)(fen)(fen)析(xi)工具,從人(ren)、機(ji)、料、法、環(huan)等(deng)(deng)方(fang)面分(fen)(fen)(fen)析(xi)質量(liang)(liang)問(wen)題(ti)產(chan)(chan)(chan)(chan)(chan)生(sheng)的(de)(de)(de)原(yuan)因。 - 針(zhen)對不同(tong)異常(chang)(chang)情(qing)況(kuang)(kuang)制定相應的(de)(de)(de)應急預案,確保生(sheng)產(chan)(chan)(chan)(chan)(chan)快(kuai)速恢復正常(chang)(chang)。比如(ru)(ru),針(zhen)對設(she)(she)備故(gu)障,制定備用設(she)(she)備啟用方(fang)案或者(zhe)臨時(shi)維修方(fang)案等(deng)(deng)。 2. 數據分(fen)(fen)(fen)析(xi)運用 - 教(jiao)導班組(zu)(zu)長(chang)如(ru)(ru)何運用數據分(fen)(fen)(fen)析(xi)工具,通(tong)過(guo)(guo)對生(sheng)產(chan)(chan)(chan)(chan)(chan)數據的(de)(de)(de)分(fen)(fen)(fen)析(xi),發(fa)現生(sheng)產(chan)(chan)(chan)(chan)(chan)中的(de)(de)(de)規律(lv)和問(wen)題(ti)。例(li)如(ru)(ru),通(tong)過(guo)(guo)分(fen)(fen)(fen)析(xi)產(chan)(chan)(chan)(chan)(chan)量(liang)(liang)數據的(de)(de)(de)波動,找出影(ying)響(xiang)產(chan)(chan)(chan)(chan)(chan)量(liang)(liang)的(de)(de)(de)因素,進(jin)(jin)而采(cai)取(qu)相應的(de)(de)(de)改進(jin)(jin)措施(shi)。
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